Have you ever ever observed elegant stone countertops in the kitchen or highly machined metal parts in automobile engines? Nowadays, all of the parts that require high finishing and exact chopping are created with waterjet cutting technology.
As a result of unmatchable benefits it provides, waterjet reducing is among the most prominent cutting technology used within the fabrication industry. This is just not only limited to metal fabrication but even applies to different sectors as well.
This makes professionals wonder what are the benefits of water jet cutting that make the process better than other alternatives. Additionally, there is a common query- ‘Can I use waterjet cutting technology for my subsequent project?’
All these doubts and more will be answered within the information provided in this article. Allow us to dive into the first question first:
If we were to say that the waterjet chopping process is better than another reducing technique, it would not be an exaggeration or an overstatement. Listed here are among the benefits that the waterjet cutting process has to supply:
1. Superior Edge Quality
One of many main reasons that professionals choose waterjet reducing is because of the sting quality it provides. Waterjet cutting is accomplished by hitting a very slim beam of water on the workpiece. Due to this fact, there are not any metal cutters grinding in opposition to our object. This leads to a clean finishing and a superior edge quality.
2. Efficient
Many people don’t know this about waterjet slicing- you’ll be able to lower a number of layers of fabric on the same time by placing them on top of each other. This process is called stacking and it makes waterjet chopping more environment friendly than any other reducing method.
As an illustration, within the amount of time it would take to cut one layer of stone slab for a kitchen, you may minimize six layers on a waterjet cutter. Therefore, the associated fee and time would be virtually one-third, making the process very efficient and economical.
3. No Thickness Limitation
Traditional chopping strategies have a limitation on the thickness of fabric which you could cut. However, in waterjet cutting, there are not any such limitations. You would be surprised to know that in particular mining applications, waterjet slicing is used to cut 100 feet of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.
4. Higher Accuracy, Low Cutting Tolerances
Cutting tolerance is the shift within the position of the reducing process from the intended cut. In easy phrases, slicing tolerance dictates how accurate (or how inaccurate) the chopping process is. The lower the tolerance, the higher the reducing accuracy.
Waterjet cutting has one of the lowest tolerances out there. A significant reason for this is that the cutting motion is achieved through a really narrow beam of water. Another essential reason is that waterjet chopping is a cold chopping process, so no melting away of supplies takes place.
5. Multiple Cut Shapes
With waterjet chopping, you aren’t limited to cutting in straight lines. You may create multiple reduce shapes in the workpiece in addition to the usual straight-line cuts. Good waterjet cutters like those provided by Techniwaterjet even come with a range of complementary software with lots of completely different preloaded reduce shapes.
6. Multi-axis Cutting
Besides offering different minimize shapes, waterjet reducing is also a multi-axis cutting method. With a good waterjet cutter, you’ll be able to lower in five totally different axes. This helps in creating intricate parts resembling small elements of engines. 5-axis waterjet slicing is superior to the traditional 3-axis applied sciences on account of a number of benefits like flexibility, cutting speed, and less manual labor required.
7. No Heat Affected Zones
As mentioned earlier, waterjet slicing is a cold cutting technique, so there is no temperature rise within the reducing points. With temperature rise, the formation of heat-affected zones takes place where the traits of the fabric on the cut location change significantly.
8. Consistent Tooling
With waterjet chopping, you don’t need to vary your tooling when you insert a new workpiece or perhaps a new material. With a new workpiece of the identical material, you don’t even want to vary any settings. For new materials, you’ll be able to adjust the settings with the software itself.
9. Material Integrity
Since waterjet chopping creates no heat-affected zone, it preserves the integrity of the material throughout the workpiece. The physical and chemical characteristics of the workpiece materials will be the same on the cut location as it is elsewhere.
10. No Secondary Finishing Requirement
Waterjet chopping leaves no seen stains on the material and has a high finishing. Therefore, you do not want any secondary finishing for the workpiece.
11. Environmentally Pleasant
Waterjet cutting follows a closed-loop process where all of the water that you use for the chopping is recycled within the process itself. The metal that’s cut is strained via the water and sold as scrap. Therefore, it is a really environmentally friendly process.
12. Range of Supported Materials
Waterjet cutters can reduce by way of virtually any materials, literally. This is quite a novel benefit of waterjet cutting. A lot of the different reducing methods apply to slicing only metals. Nevertheless, waterjet slicing can cut by way of even wood, glass, or any other material.