Have you ever observed elegant stone countertops in the kitchen or highly machined metal parts in automobile engines? Nowadays, all of the parts that require high finishing and precise reducing are created with waterjet reducing technology.
Due to the unmatchable benefits it provides, waterjet chopping is without doubt one of the most prominent slicing technology used in the fabrication industry. This is just not only limited to metal fabrication but even applies to different sectors as well.
This makes professionals wonder what are the benefits of water jet cutting that make the process better than other alternatives. Additionally, there is a frequent query- ‘Can I take advantage of waterjet reducing technology for my subsequent project?’
All these doubts and more will be answered within the information provided in this article. Allow us to dive into the primary question first:
If we have been to say that the waterjet chopping process is better than some other cutting method, it wouldn’t be an exaggeration or an overstatement. Listed here are among the benefits that the waterjet chopping process has to offer:
1. Superior Edge Quality
One of the major reasons that professionals choose waterjet reducing is because of the edge quality it provides. Waterjet cutting is completed by hitting a really slender beam of water on the workpiece. Due to this fact, there are not any metal cutters grinding against our object. This leads to a clean finishing and a superior edge quality.
2. Efficient
Many people don’t know this about waterjet slicing- you may lower multiple layers of fabric on the same time by putting them on top of each other. This process is called stacking and it makes waterjet cutting more efficient than every other slicing method.
For instance, within the period of time it would take to chop one layer of stone slab for a kitchen, you possibly can lower six layers on a waterjet cutter. Due to this fact, the cost and time can be virtually one-third, making the process very efficient and economical.
3. No Thickness Limitation
Traditional chopping methods have a limitation on the thickness of material you could cut. Nonetheless, in waterjet cutting, there are no such limitations. You’ll be stunned to know that in particular mining applications, waterjet cutting is used to chop a hundred feet of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.
4. Higher Accuracy, Low Cutting Tolerances
Cutting tolerance is the shift within the position of the slicing process from the meant cut. In simple phrases, slicing tolerance dictates how accurate (or how inaccurate) the reducing process is. The lower the tolerance, the higher the cutting accuracy.
Waterjet slicing has one of many lowest tolerances out there. A significant reason for this is that the chopping motion is achieved by way of a really slim beam of water. Another essential reason is that waterjet cutting is a cold reducing process, so no melting away of materials takes place.
5. Multiple Cut Shapes
With waterjet cutting, you aren’t limited to cutting in straight lines. You can create multiple cut shapes in the workpiece in addition to the standard straight-line cuts. Good waterjet cutters like those provided by Techniwaterjet even come with a range of complementary software with numerous totally different preloaded minimize shapes.
6. Multi-axis Cutting
Besides providing completely different minimize shapes, waterjet reducing is also a multi-axis cutting method. With a great waterjet cutter, you possibly can lower in 5 different axes. This helps in creating intricate parts reminiscent of small components of engines. 5-axis waterjet slicing is superior to the conventional three-axis technologies as a consequence of a number of benefits like flexibility, slicing speed, and less manual labor required.
7. No Heat Affected Zones
As mentioned earlier, waterjet cutting is a cold reducing methodology, so there isn’t a temperature rise in the slicing points. With temperature rise, the formation of heat-affected zones takes place where the characteristics of the fabric on the cut location change significantly.
8. Constant Tooling
With waterjet chopping, you don’t need to vary your tooling while you insert a new workpiece or perhaps a new material. With a new workpiece of the identical material, you don’t even need to vary any settings. For new supplies, you’ll be able to adjust the settings with the software itself.
9. Materials Integrity
Since waterjet cutting creates no heat-affected zone, it preserves the integrity of the fabric all through the workpiece. The physical and chemical characteristics of the workpiece material will be the identical at the minimize location as it is elsewhere.
10. No Secondary Finishing Requirement
Waterjet slicing leaves no seen stains on the material and has a high finishing. Therefore, you don’t want any secondary finishing for the workpiece.
11. Environmentally Friendly
Waterjet slicing follows a closed-loop process where all of the water that you just use for the slicing is recycled in the process itself. The metal that is minimize is strained through the water and sold as scrap. Therefore, it is a really environmentally friendly process.
12. Range of Supported Materials
Waterjet cutters can reduce via virtually any materials, literally. This is quite a unique benefit of waterjet cutting. Many of the different reducing methods apply to chopping only metals. However, waterjet chopping can reduce by even wood, glass, or some other material.
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